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The increase in the production of alcohol-based hand cleaner has not translated into a corresponding rise in supply, primarily due to a shortage of essential plastic bottles for packaging. This scarcity is further compounded by a restricted availability of a crucial compound used in the manufacturing process. Additionally, the challenge is exacerbated by the prioritization of health-care organizations at the forefront of the pandemic, receiving shipments ahead of retail channels.
Data from Nielsen, a market research firm, reveals a remarkable 239% surge in U.S. sales in the four weeks ending March 28. However, consumers are left with limited options from the remaining inventory, which has proven insufficient to meet the surging demand.
To address the shortage of plastic bottles, Berry Global Group Inc., a plastic-container producer, responded to the overwhelming demand by increasing production capacity across its U.S. facilities in March. Despite operating around the clock to fulfill orders for flip-top closures and plastic bottles made from polyethylene terephthalate (PET), the increased output does not directly result in a surplus of plastic. The heightened focus on food production, another critical priority during the pandemic, has further strained the supply chain.
Amy Waterman, spokeswoman for Berry Global Group, emphasized that their production is not exclusive to hand sanitizer companies, as their 6-ounce containers are also sought after by yogurt producers, underscoring the vital role of the food industry.
AptarGroup Inc., a manufacturer of specialized parts for cosmetics and personal care packaging, has escalated the production of lotion pumps and sanitizer caps. However, grappling with persistent demand that outstrips supply, the company has resorted to using tops designed for beverage or cosmetic containers in some instances, as highlighted by spokeswoman Katie Reardon.
These challenges underscore the difficulties faced by companies adapting to meet the sudden surge in sanitizer demand, as they work tirelessly to address the growing void in the market.
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